Transform Your Maintenance Operations

O3 Autonomous Maintenance empowers your workforce to take proactive control of equipment care, fostering a culture of responsibility and efficiency. More than just a tool, it's a catalyst for sustainable excellence in your maintenance practices.


O3 Autonomous Maintenance:
Essential Features Overview

O3 Autonomous Maintenance revolutionises your approach to equipment maintenance. Designed to empower your workforce, and foster a proactive maintenance culture that enhances equipment performance and longevity.

Get my free report
Defect Management

Identify and record machine defects in real-time. It provides a platform for tracking the progress of defect resolution. This proactive approach helps prevent minor issues from escalating into major breakdowns.

CIL, Gemba and 5S

Take advantage of a range of built-in checks including Gemba Walks, 5S Audit and scheduled cleaning, inspecting and lubrictation of machines to promote longevity and equipment health.

Restore Basic Condition

Focuses on restoring machines to their basic, like-new condition. This includes cleaning, lubricating, and making minor adjustments, which are crucial for the longevity and efficiency of the equipment.

Defect Resolution

Allows for the monitoring of machine defect resolution activities, providing visibility into maintenance progress and ensuring that critical issues are addressed in a timely manner and monitored.

Safety Compliance

By ensuring regular and thorough maintenance checks, the module helps in maintaining high safety standards, reducing the risk of accidents and ensuring compliance with safety regulations.

Reporting and Analysis

Provides detailed reports and analytics on a range of maintenance activities on the shop-floor, offering insights into equipment performance and maintenance effectiveness.

Checklist Procedures

O3 Autonomous Maintenance offers the flexibility to customise maintenance checklists and procedures according to specific equipment needs and operational requirements.

Real-Time Alerts

O3 can be configured to send out alerts and notifications about detected defects or maintenance requirements, ensuring immediate escalation and attention to potential issues.


Key Advantages of O3 Autonomous Maintenance

O3 offers a range of advantages, including extended equipment lifespan, enhanced operational efficiency, and significant reductions in unplanned downtime. By empowering operators with tools for systematic cleaning, inspection, and lubrication, the module ensures a deep understanding and ownership of equipment health, leading to a safer and more productive work environment.

Extended Equipment and Machine Lifespan

Regular and thorough maintenance practices such as cleaning, inspecting, and lubricating help in prolonging the life of machinery. By preventing the wear and tear that can lead to premature equipment failure, this module ensures that machinery operates effectively for a longer period, reducing the need for replacement.

Reduction in Unplanned Downtime

The proactive maintenance approach fostered by the module significantly reduces unplanned downtime caused by equipment failures. Early detection and resolution of potential issues mean fewer unexpected breakdowns, leading to more reliable production schedules and better fulfillment of customer orders.

Cost Savings and Improved Return on Investment

By extending equipment life, reducing downtime, and improving operational efficiency, the module contributes to significant cost savings. These savings, coupled with the enhanced performance and reliability of equipment, lead to an improved return on investment (ROI) for your manufacturing assets.

Enhanced Operational Efficiency

By enabling operators to conduct autonomous maintenance, the module ensures that machinery is always in optimal working condition, leading to improved operational efficiency. Regular maintenance reduces the likelihood of machine breakdowns, thereby minimising disruptions and maintaining steady production flow.


How Does O3 Autonomous Maintenance Work?

O3 Autonomous Maintenance Module revolutionises equipment maintenance by empowering operators with the tools and knowledge to proactively manage machine care. Integrating the core principles of Clean, Inspect, and Lubricate (CIL), it enables systematic maintenance routines through detailed checklists and real-time monitoring.

Configure Activitives

Configure the maintenance activities including 5S Audits, CIL checks and Gemba Walks as well as checklists to keep machines and equipment in basic condition.

O3 offers a range of maintenance activities, procedures and checks as standard - while also giving you the flexibility to add your own.

Operator Empowerment

Operators carry out maintenance tasks throughout their day to day activities, minimising disruption, keeping equipment in top condition and reporting any issues.

Checks are designed to be carried out by operators, fostering a culture of machine care and longevity.

Monitoring and Analysis

O3 helps you to monitor and analyse the performance of equipment, to idenitify new maintenance opportunities or improvement areas to keep performance high.

O3 can help you monitor the success of your maintenance programmes, and help you identify areas for improvement.


Frequently Asked Questions

View some of our most frequently asked questions below. Alternatively you can get your own customised proposal online.

What is O3 Autonomous Maintenance?
It's a comprehensive tool designed to empower operators with the responsibility and skills to carry out proactive maintenance activities directly on the manufacturing floor.
How does the O3 Autonomous Maintenance work?
The module integrates practices like cleaning, inspecting, and lubricating (CIL) into daily routines, uses checklists for systematic maintenance, provides real-time defect tracking, and facilitates continuous operator training and feedback.
What are the key benefits of implementing O3 Autonomous Maintenance?
Key benefits include extended equipment lifespan, enhanced operational efficiency, reduced unplanned downtime, improved safety standards, increased operator engagement, and significant cost savings.
What makes autonomous maintenance different from traditional maintenance approaches?
Unlike traditional approaches that rely heavily on specialised maintenance teams, autonomous maintenance empowers operators to take an active role in maintaining their equipment, leading to a more engaged workforce and faster response to maintenance issues.